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Advances in electrical contacts technology have significantly impacted the development of new and more efficient precision parts for many industries. The requirement for specialized contacts to be a specific layout or size has over the years become increasingly common. Considering that contacts are widely used today in the automotive, aerospace, consumer electronics, military, medical and test, telecoms and measurement industries, the demand for high-quality electrical contacts has been on the rise. While there are different companies manufacturing these components, it’s crucial to make a careful selection. Below are some useful tips to consider.
Look for broad machining capabilities. Whether you want custom castings, stampings, forgings, springs or extrusions, it’s important to find out if potential manufacturers have the latest technology, equipment and manufacturing capacity required to assemble and produce the parts you need. Check if they also have a selection of solid contacts, specialty cold formed contacts, bimetal contacts and other products for different applications. It’s more convenient to work with a manufacturer who offers complete solutions including the supply of raw materials and custom fabrication of components.
What type of manufacturing solutions and materials does the manufacturer provide? A reliable manufacturer will offer you a selection of different materials to choose from such as copper, phosphor bronze, carbon spring steel, mild steel, stainless steel, silver and others. Get to know if they also have a selection of special alloys used in their manufacturing processes. Experienced manufacturers will provide professional design solutions and engineering options like stamping and microstamping, metal forming, cold forming, metal joining and complex precision machining. Working with manufacturers who combine intelligent design and custom manufacturing solutions saves you huge costs.
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Quality control is a major consideration when choosing any precision machine manufacturer. Whatever type of contacts or other precision parts you need, you must always prioritize on quality standards. Ask the manufacturer what industry standards they follow to ensure that there are no assembly or production errors in the manufacturing process. A capable manufacturer should have state-of-the-art facilities, use the best equipment and technology and have quality control and accuracy detection machines like coordinate measuring machines. They should also have vast experience and a reliable team of skilled technicians to take care of your design, tooling, modification and production needs.
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When it comes to precision manufacturing projects, be sure that your manufacturer offers flexible solutions. A company that offers limited capabilities is not your best option. A reliable manufacturer will be able to cater for different needs including cost-effective prototype manufacturing, low and high volume manufacturing, manual and automated assembly, low-cost tooling and custom design of components. Experienced manufacturers deliver projects fast from concept to final presentation of quality finished parts. With these points in mind, choosing a precision machining manufacturer specializing in electrical contacts will be easier.